Cranes are one of the best systems to lift and move heavy materials. When you have started looking for cranes, you can find some standard systems in the market. Surely, those systems have useful functionalities to lift your loads. However, at times, you may feel the need for some bespoke solutions. That is why reputable manufacturers can provide you with custom cranes. In the automotive, aerospace, and other industries, some special load management processes need the use of additional equipment and controls. Thus, you can place an order for custom crane systems and get the ultimate value from them.
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Nowadays, most manufacturing units and other organizations invest in custom-designed cranes instead of standard ones. The best crane manufacturers and sellers identify the needs of their customers and then tailor the crane design. For instance, you may have been looking for a freestanding jib crane. However, there are barriers in the path preventing you from installing columns. Thus, as you cannot fit the header beam, crane manufacturers can add inverted-L columns that need no header.
The crane engineers will have an on-site consultation to learn about your needs. You have to inform them about the desired lifting capacity and other features that you need in your cranes. In most cases, a few modifications and configurations can ensure a high refinement in the crane system’s performance. However, you may ask for major adjustments to redesign the load lifting system.
We can stagger our standard LOADMATE design headers and columns at some intervals. For instance, while one column is at 5 Meters, another one is at 10 Meters. When the headroom is very limited, we will provide you with a nested trolley and double girder bridge. An inverted arm will increase the available headroom. Moreover, we may use a simple track that does not need much headroom.
A telescopic bridge is another solution from LOADMATE Crane. It helps you in accessing another bay, which is outside the system. You can order customization for column-mounted, freestanding, and ceiling mounted cranes. What’s more, we have a variety of hangers that fit your needs.
With galvanization and other modern painting techniques, we offer custom services for your cranes. Our professionals also visit your site to ensure that our custom material handling system has provided you with the ultimate solution.
Our professionals closely work with their clients to know their needs. They understand that the load lifting needs are different for every industry. For instance, steel manufacturers look for better protection from dust and heat. Similarly, automotive manufacturers rely on special cranes that help them with stamping, assembly, and coil handling. Mining professionals and metal processors working in a special environment need unique crane systems.
You may not always find the desired features in standard cranes. It is one of the major reasons for choosing the custom ones.
The best crane design engineers use custom software that helps them in adjusting every part. You can ask them to customize the crane kit and build a new structure. While you find problems with lifting loads using a standard crane, the custom models are a perfect choice. With a minimal investment, you will have benefits from the tailored cranes.
Some innovative options are available with custom cranes-
Most clients of LOADMATE Cranes have a simple idea to use the material handling systems. Although they know their needs, they cannot make out how cranes will help them to reach a solution. Our sales engineers make the right electrical, mechanical, and structural calculations to offer the custom product.
Now, we can conclude that it may take a little more lead time for custom cranes but it is better to invest in quality cranes with customized features. You may ask manufacturers to replace one feature with the other one. Overall, the customization process will provide you with a highly specialized system dedicated to serving your purpose. With a few transformations of the crane parts, you will get a high functional value.
Overhead cranes are among the most widely used pieces of materials handling equipment. You may be reading this blog because you are thinking about investing in this type of handling solution. There are many options and factors to consider when choosing an overhead crane. There are a range of cranes, including gantry cranes, bridge cranes, monorail cranes and jib cranes. The different types are used for different applications, and you will have several issues to consider before deciding which crane may be best for your application.
Here are three key factors to consider:
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The first and most obvious consideration is that the load capacity must be suitable for the load that you are lifting. You may feel inclined to choose a crane with a load capacity greater than is needed for the heaviest load you are lifting, but this is not always the best choice.
Of course, a load capacity that is too low presents the risk of failure and injury to workers. However, a load capacity that is too high could slow down your operation and cost you time and money.
To optimise the performance of the crane, it is important that you select the right load capacity.
Load capacity also depends on the type of load you are lifting. For example, if your application involves filling empty containers, your load capacity requirements will change during the operation, therefore your overhead crane must be appropriately sized for the weight of the filled container.
Outlining your capacity requirements and mapping your production process will help you choose the right crane for your application and give you the best value for money.
Lift height is an obviously important consideration. Whatever crane you choose must be able to reach the minimum height required to perform the lift. However, there are some factors that may not be so obvious when you are assessing your lift height requirements.
You may use a hoist or a vacuum tube lifter either from the floor or off a trolley, and the size of these items will affect the required clearance limits of your crane. If your overhead crane only provides the minimum required clearance for your lifts, you could encounter space issues.
Space constraints are often an issue when using overhead cranes. If the ceiling-height of your facility is close to the lift height, you may need to consider low-profile options. You may have other materials handling equipment mounted onto walls or the ground that could also affect the space in which you can use your overhead crane.
Planning your factory layout in advance will help you optimise the utilization of the space. By considering how your production and lifting devices can work symbiotically will ensure that you get the most value from your space. Materials handling equipment suppliers like Handling Concepts are experts in helping you find a solution that integrates with your existing machinery.
Overhead cranes are designed to enable you to move loads over distance. Direction of travel and length of distance will influence the kind of the crane that is best for you.
Where your application requires movement over a short distance or where you are confined to a single workstation, a jib crane may be the most efficient choice. For greater travel distance requirements or where the operation is multi-directional, a gantry crane offers the greatest range of functionality.
Tracks or rail systems are ideal where you operate on a fixed path and/or you need to span across a large area. It is common to see overhead rails across the entire ceiling of a factory, enabling the handling equipment to be used throughout the production line.
Load weight, the type of load, lift height and transporting your products are all considerations that will affect your choice of an overhead crane. For a more complete guide to the specific options available to you, contact Handling Concepts today. With over 25 years’ experience of providing lifting solutions for businesses across the UK and the globe, you can rely on a wealth of expertise and experience to help you find a solution that is right for your application and your budget.
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