Thermoforming is a manufacturing process where a plastic sheet called thermoplastic is heated to a pliable forming temperature, formed to a specific shape in a mold, and trimmed to create a usable product. [11] Thermoplastic comes in a wide variety of materials, colors, finishes, and thickness.
Thermoforming uses several different types of molds and processes in order to achieve the final product. To create 3D products, the mold is typically a single 3D form made out of aluminum. Because thermoforming uses low pressures, molds can be produced for a low cost using inexpensive materials.
Thin-gauge thermoforming is commonly used to manufacture disposable cups, containers, lids, trays, blisters, clamshells, and other products for the food and general retail industries. Thick-gauge thermoforming includes parts as diverse as vehicle door and dash panels, refrigerator liners, and utility vehicle beds.
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